Moulder Cutter Heads

Moulder Cutter Heads

In high-speed machining of plastic and wood-based composites, the performance of your Moulder cutter heads determines the surface quality and the speed of your production line. Our factory has 11 years of experience in producing high-precision cutter heads for the home furnishing and industrial packaging sectors. We understand that "Moulder cutter heads" must be perfectly balanced to prevent the vibration that causes "ripple" marks on the finished product.
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Product Introduction

In high-speed machining of plastic and wood-based composites, the performance of your Moulder cutter heads determines the surface quality and the speed of your production line. Our factory has 11 years of experience in producing high-precision cutter heads for the home furnishing and industrial packaging sectors. We understand that "Moulder cutter heads" must be perfectly balanced to prevent the vibration that causes "ripple" marks on the finished product. To achieve this, every one of our cutter bodies is machined from high-strength aviation aluminum (7075-T6) or tool steel and is dynamically balanced to G2.5 at 8,000 RPM. This ensure a mirror-smooth finish on everything from chair backrests to custom curtain rod brackets.

 

The longevity of our Moulder cutter heads is achieved through the use of premium carbide or PCD (polycrystalline diamond) inserts. These inserts are held in place by a high-precision pocket system that ensures a profile accuracy of ≤0.02mm. We recently helped a global furniture supplier in Southeast Asia optimize their "Moulder cutter heads" for a line of high-density chair seat pans. By switching to our custom cutter design, they were able to double their feed rate while increasing the time between tool changes by 50%. Our ISO 9001:2015 certified facility in Hangzhou uses CMM equipment to measure every mounting surface and profile, ensuring that our cutter heads provide the consistent, high-speed performance required for modern automated production lines.

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Specifications

Cutter Body Material

High strength aviation aluminum 7075-T6 or tool steel

Dynamic Balance Grade

G2.5 at 8000 rpm

Insert Material

Carbide K10/K20 or PCD (for high abrasion)

Profile Accuracy

≤0.02mm

Mounting Surface Inspection

CMM measured

Certification

ISO 9001:2015 (Cert No. 19925Q2204R0S)

Custom Lead Time

~15 days

 

Application Areas

Our cutter heads are widely used in the mass production of plastic furniture components, architectural moldings, and industrial wood-plastic composites (WPC). They are also essential for the high-speed trimming of large injection molded parts like automotive panels.

 

Customization Capability

We offer complete OEM/ODM services for custom profile cutters. Our technical team can design a cutter head based on your finished part profile, ensuring a "perfect fit" for your production requirements. We also offer advice on insert material selection to match the specific abrasion characteristics of your workpiece.

 

Packaging & Logistics

Cutter heads feature sharp, sensitive edges. We use individual plastic protective cases and shock-absorbent packaging. We support EXW, FOB, and DDP shipping, leveraging our 11 years of export experience to ensure your high-speed tooling arrives in factory-perfect condition.

 

FAQ

 

Q: Can you manufacture PCD cutters for fiberglass-filled plastics?

A: Yes, we specialize in PCD-tipped cutters which are ideal for machining abrasive materials like glass-filled nylon or high-pressure laminates.

Q: Do you offer a sharpening or insert replacement service?

A: We provide replacement inserts and can provide technical guidance on the correct maintenance and sharpening procedures for our steel-body cutters.

 

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