Micro Molding Medical Devices

Parts like endoscope tips, micro-catheter tips, and hearing aid internal structures weigh just a few milligrams. Some are so small you can barely see them. Hayi Technology's micro molding medical devices service uses high precision micro injection molding machines under 30 tons. The minimum shot size is as low as 0.001 grams. For example, a glucose meter company needed a microfluidic chip with channels only 0.1mm wide. We successfully molded a good sample. Their new product launched two months early. This case shows micro molding is possible if you find the right partner. Our MOQ is 1 piece.

Medical Grade Materials and Cleanroom Production

Micro medical devices need high biocompatibility. We use medical grade materials like COC, COP, PEEK, PC, and ABS. They meet USP Class VI or ISO 10993 standards. We produce in a Class 100,000 cleanroom to avoid dust. For molds, we use our utility model patent "a foot pad molding die that is easy to demould" (ZL202123396798.0). The fine ejection structure helps release micro features without damage. We hold ISO9001:2015 certification. Products are inspected with high power video microscopes or optical measurement systems. We can measure channels as small as 0.1mm and wall thickness of 0.05mm. Before packing, we do 100% full inspection. We also accept third-party inspection. Our micro molding medical devices service is a perfect fit for your medical clients.

Medical device clients need samples fast for validation. Our custom sample time is 1 day minimum. Send us your 3D drawing. We evaluate feasibility the same day. After order confirmation, lead time is about 15 days. Repeat orders are faster. Payment: 30% deposit for standard products, 50% deposit for custom products, balance before shipment. We support EXW, FOB, and DDP. During production, we send photo or video updates. If any problem occurs, we talk immediately and improve after we find the cause. We have a dedicated after-sales person. We can mix different colors or models in one order. You can help your client turn an idea into a real product with our help.

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